Welded Gabion Mesh, welded Gabion Box, welded Gabion Basket,gabion fence
Welded gabion mesh is widely used in retaining wall structure, rockfall and soil protection and so on. Welded gabions are filled on site with hard and durable stone to form mass gravity structures. And welded gabions are more quicker and simpler to be installed than woven mesh gabions.
Welded gabion mesh is manufactured from cold steel wire with high tensile strength. It is electrically welded together then hot dipped galvanized or PVC coated, ensuring a longer life. There are galvanized welded gabions and PVC welded gabions. Gabion meshes are designed on the principle of mass earth retaining wall. The strength of the wire mesh helps to stand the forces generated by the retained soil.
Welded Gabion stone cage is made of Welded Wire Mesh panels assembled with spirals, locking pins and stiffener. Each gabion panel is composed of rugged high tensile wire coated by a thick, corrosion-resistant layer of zinc.
Specification
| Normal Box sizes (m) | NO. of diaphragms (pcs) | Capacity ( m 3) |
| 0.5 x 0.5 x 0.5 | 0 | 0.125 |
| 1 x 0.5 x 0.5 | 0 | 0.25 |
| 1 x 1 x 0.5 | 0 | 0.5 |
| 1 x 1 x 1 | 0 | 1 |
| 1.5 x 0.5 x 0.5 | 0 | 0.325 |
| 1.5 x 1 x 0.5 | 0 | 0.75 |
| 1.5 x 1 x 1 | 0 | 1.5 |
| 2 x 0.5 x 0.5 | 1 | 0.5 |
| 2 x 1 x 0.5 | 1 | 1 |
| 2 x 1 x 1 | 1 | 2 |
| This table refers to the industry standard unit sizes; non-standard unit sizes are available in dimensions of multiples of the mesh opening | ||
| Normal Box sizes (m) | NO. of diaphragms (pcs) | Capacity per box (m3) |
| 1.0×1.0x0.5 | None | 0.50 |
| 1.0×1.0x1.0 | None | 1.00 |
| 1.5×1.0x0.5 | None | 0.75 |
| 1.5×1.0x1.0 | None | 1.50 |
| 2.0×1.0x0.5 | 1 | 1.00 |
| 2.0×1.0x1.0 | 1 | 2.00 |
| 3.0×1.0x0.5 | 2 | 1.50 |
| 3.0×1.0x1.0 | 2 | 3.00 |
| 4.0×1.0x0.5 | 3 | 2.00 |
| 4.0×1.0x1.0 | 3 | 4.00 |
| Corrosion Protection | Galvanized | 95% Zinc + 5% Alu | PVC Coated |
| Mesh Size | 50.8 x 50.8mm
76.2 x76.2mm |
50.8 x 50.8mm
76.2 x76.2mm |
50.8 x 50.8mm
76.2 x76.2mm |
| Unite Size | Wire Diameter | Wire Diameter | Wire Diameter |
| 1 x 1 x 1m | 3.0mm,4.0mm,5.0mm | 3.0mm,4.0mm,5.0mm | 3.0mm/3.8mm |
| 2 x 1x 1m | 3.0mm,4.0mm,5.0mm | 3.0mm,4.0mm,5.0mm | 3.0mm/3.8mm |
| 3x 1 x 1m | 3.0mm,4.0mm,5.0mm | 3.0mm,4.0mm,5.0mm | 3.0mm/3.8mm |
| 4 x 1 x 1m | 3.0mm,4.0mm,5.0mm | 3.0mm,4.0mm,5.0mm | 3.0mm/3.8mm |
| 1 x 1 x 0.5m | 3.0mm,4.0mm,5.0mm | 3.0mm,4.0mm,5.0mm | 3.0mm/3.8mm |
| 2 x 1x 0.5m | 3.0mm,4.0mm,5.0mm | 3.0mm,4.0mm,5.0mm | 3.0mm/3.8mm |
| 3x 1 x 0.5m | 3.0mm,4.0mm,5.0mm | 3.0mm,4.0mm,5.0mm | 3.0mm/3.8mm |
| 4 x 1 x 0.5m | 3.0mm,4.0mm,5.0mm | 3.0mm,4.0mm,5.0mm | 3.0mm/3.8mm |
| Material | galvanized wire,galfan wire |
| Wire dia | 3.5mm,4mm,4.5mm,5mm |
| Hole size | 50x50mm,75x75mm,100x100mm,
50x100mm,75x100mm |
| Box size | 1x1x1m,2x1x1,2x1x0.5m,2×0.5×0.5m |
| Package | by pallets,or by carton |
| custom-made is available | |
Galvanizing after weaving or galvanizing before weaving, it is divided to electroplate galvanized. Hot dipped, Plastic coating, Stainless steel, PVC coating, etc. It has the characteristics of corrosion-resisting and oxidation-resisting.
Features of welded gabion baskets
Corrosion-resistant,rust-resistant
Uniform mesh size,flat and even mesh surface,weave tightly
Easy to handle and cut, Simple installation
Galvanized for longer life,low costs.
Surface clean and have no dirt or rust,traces of grease.
Weather proof under natural destroys corrosion resistant;No collapse even under big scope of deforming; Sludge in the stones is good for plant growing. Mixed to form a integrity with the natural environment;Good permeation can prevent the damage by hydrostatic.
How to install welded gabion mesh?
Step 1. Ends, diaphragms, front and back panels are placed upright on the bottom section of wire mesh.
Step 2. Secure panels by screwing spiral binders through the mesh openings in adjacent panels.
Step 3. Stiffeners shall be placed across the corners, at 300mm from the corner. Providing a diagonal bracing, and crimped over the line and cross wires on the front and side faces. None are needed in interior cells.
Step 4. Gabion box is filled with graded stone by hand or with a shovel.
Step 5. After filling, close the lid and secure with spiral binders at the diaphragms, ends, front and back.
Step 6. When stacking tiers of the welded gabion mesh, the lid of the lower tier may serve as the base of the upper tier. Secure with spiral binders and add pre-formed stiffeners to exterior cells before filling with graded stones.
